{"product_id":"ctm42-john-deere-series-400-6076-diesel-engine-component-manual","title":"CTM42 - JOHN DEERE SERIES 400 6076 DIESEL ENGINE COMPONENT TECHNICAL MANUAL","description":"\u003ch1\u003eDOWNLOAD PDF FOR CTM42 - JOHN DEERE SERIES 400 6076 DIESEL ENGINE (SERIAL NUMBER 500000)COMPONENT TECHNICAL MANUAL\u003c\/h1\u003e\n\u003cp\u003e\u003cstrong\u003ePUBLICATION DATE : \u003c\/strong\u003e01 DEC 18\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMODEL COVERED :\u003c\/strong\u003e\u003cbr\u003eSERIES 400 6076 DIESEL ENGINE\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTABLE OF CONTENTS :\u003c\/strong\u003e\u003cbr\u003eINTRODUCTION\u003cbr\u003eNOT A REAL STANDARD BLOCK\u003cbr\u003eABOUT THIS MANUAL\u003cbr\u003eSAFETY\u003cbr\u003eHANDLE FLUIDS SAFELY-AVOID FIRES\u003cbr\u003ePREVENT BATTERY EXPLOSIONS\u003cbr\u003ePREPARE FOR EMERGENCIES\u003cbr\u003ePREVENT ACID BURNS\u003cbr\u003eAVOID HIGH-PRESSURE FLUIDS\u003cbr\u003eWEAR PROTECTIVE CLOTHING\u003cbr\u003eSERVICE MACHINES SAFELY\u003cbr\u003eWORK IN VENTILATED AREA\u003cbr\u003eWORK IN CLEAN AREA\u003cbr\u003eREMOVE PAINT BEFORE WELDING OR HEATING\u003cbr\u003eAVOID HEATING NEAR PRESSURIZED FLUID LINES\u003cbr\u003eILLUMINATE WORK AREA SAFELY\u003cbr\u003eUSE PROPER LIFTING EQUIPMENT\u003cbr\u003ePRACTICE SAFE MAINTENANCE\u003cbr\u003eUSE PROPER TOOLS\u003cbr\u003eDECOMMISSIONING - PROPER RECYCLING AND DISPOSAL OF FLUIDS AND COMPONENTS\u003cbr\u003eLIVE WITH SAFETY\u003cbr\u003eGENERAL INFORMATION\u003cbr\u003eUNIFIED INCH BOLT AND SCREW TORQUE VALUES\u003cbr\u003eMETRIC BOLT AND SCREW TORQUE VALUES\u003cbr\u003eENGINE MODEL DESIGNATION\u003cbr\u003eENGINE SERIAL NUMBER PLATE INFORMATION\u003cbr\u003eENGINE APPLICATION CHART\u003cbr\u003eOEM APPLICATIONS\u003cbr\u003eFUELS, LUBRICANTS, AND COOLANT\u003cbr\u003eDIESEL FUEL\u003cbr\u003eLUBRICITY OF DIESEL FUELS\u003cbr\u003eDIESEL ENGINE BREAK-IN OIL - NON-EMISSIONS CERTIFIED AND CERTIFIED TIER 1, TIER 2, TIER 3, STAGE I, STAGE II, AND STAGE III\u003cbr\u003eDIESEL ENGINE OIL\u003cbr\u003eOILSCAN AND COOLSCAN\u003cbr\u003eGREASE\u003cbr\u003eALTERNATIVE AND SYNTHETIC LUBRICANTS\u003cbr\u003eENGINE COOLANT REQUIREMENTS\u003cbr\u003eRECOMMENDED ENGINE COOLANT\u003cbr\u003eENGINE COOLANT SPECIFICATIONS\u003cbr\u003eREPLENISHING SUPPLEMENTAL COOLANT ADDITIVES (SCA`S) BETWEEN COOLANT CHANGES\u003cbr\u003eOPERATING IN TROPICAL CONDITIONS\u003cbr\u003eFLUSH AND SERVICE COOLING SYSTEM\u003cbr\u003eDISPOSING OF COOLANT\u003cbr\u003eENGINE MOUNTING\u003cbr\u003eENGINE REPAIR STAND\u003cbr\u003eSAFETY PRECAUTIONS\u003cbr\u003eINSTALL 400 SERIES ADAPTERS ON REPAIR STAND\u003cbr\u003eENGINE LIFTING PROCEDURE\u003cbr\u003eCLEAN ENGINE\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eMOUNT ENGINE ON REPAIR STAND\u003cbr\u003eENGINE REBUILD GUIDE\u003cbr\u003e6076 ENGINE DISASSEMBLY SEQUENCE\u003cbr\u003eSEALANT APPLICATION GUIDELINES\u003cbr\u003e6076 ENGINE ASSEMBLY SEQUENCE\u003cbr\u003eCYLINDER HEAD AND VALVES\u003cbr\u003eESSENTIAL TOOLS\u003cbr\u003eSERVICE EQUIPMENT AND TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eCYLINDER HEAD AND VALVES SPECIFICATIONS\u003cbr\u003eCHECK AND ADJUST VALVE CLEARANCE\u003cbr\u003eCHECK VALVE LIFT\u003cbr\u003eREMOVE CYLINDER HEAD\u003cbr\u003eDISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY\u003cbr\u003eASSEMBLE ROCKER ARM SHAFT ASSEMBLY\u003cbr\u003eMEASURE VALVE RECESS\u003cbr\u003ePRELIMINARY CYLINDER HEAD AND VALVE CHECKS\u003cbr\u003eREMOVE VALVE ASSEMBLY\u003cbr\u003eINSPECT AND MEASURE VALVE SPRINGS\u003cbr\u003eINSPECT VALVE ROTATORS AND WEAR CAPS\u003cbr\u003eCLEAN VALVES\u003cbr\u003eINSPECT AND MEASURE VALVES\u003cbr\u003eGRIND (REFACE) VALVES\u003cbr\u003eINSPECT AND CLEAN CYLINDER HEAD\u003cbr\u003eCHECK CYLINDER HEAD COMBUSTION FACE FLATNESS\u003cbr\u003eMEASURE CYLINDER HEAD THICKNESS\u003cbr\u003eCLEAN VALVE GUIDES\u003cbr\u003eMEASURE VALVE GUIDES\u003cbr\u003eKNURL VALVE GUIDES\u003cbr\u003eCLEAN AND INSPECT VALVE SEATS\u003cbr\u003eMEASURE VALVE SEATS\u003cbr\u003eGRIND VALVE SEATS\u003cbr\u003eREMOVE VALVE SEAT INSERTS AND MEASURE BORES IN CYLINDER HEAD\u003cbr\u003eINSTALL VALVE SEAT INSERTS\u003cbr\u003eINSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE\u003cbr\u003eCLEAN AND INSPECT PUSH RODS\u003cbr\u003eINSPECT AND CLEAN VENTILATOR OUTLET HOSE\u003cbr\u003eCLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK\u003cbr\u003eMEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)\u003cbr\u003eASSEMBLE VALVE ASSEMBLY\u003cbr\u003eINSTALL CYLINDER HEAD\u003cbr\u003eCYLINDER HEAD CAP SCREW TYPES\u003cbr\u003eCLEAN, INSPECT AND INSTALL CYLINDER HEAD CAP SCREWS\u003cbr\u003eTORQUE-TURN FLANGED-HEAD CAP SCREWS-GRADE 180\u003cbr\u003eTORQUE-TO-YIELD FLANGED-HEAD CAP SCREWS-GRADE 180 MARKED “SPECIAL”\u003cbr\u003eINSTALL ROCKER ARM ASSEMBLY\u003cbr\u003eCOMPLETE FINAL ASSEMBLY OF INJECTION PUMP SIDE\u003cbr\u003eCOMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE\u003cbr\u003ePERFORM ENGINE BREAK-IN\u003cbr\u003eCYLINDER BLOCK, LINERS, PISTONS AND RODS\u003cbr\u003eESSENTIAL TOOLS\u003cbr\u003eSERVICE EQUIPMENT AND TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eCYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS\u003cbr\u003ePRELIMINARY LINER, PISTON AND ROD CHECKS\u003cbr\u003eREMOVE PISTONS AND CONNECTING RODS\u003cbr\u003eMEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)\u003cbr\u003eREMOVE CYLINDER LINERS\u003cbr\u003eDEGLAZE CYLINDER LINERS\u003cbr\u003eCLEAN CYLINDER LINERS\u003cbr\u003eDISASSEMBLE PISTON\/ROD ASSEMBLY AND CLEAN PISTON\u003cbr\u003eVISUALLY INSPECT PISTONS\u003cbr\u003eCHECK PISTON COMPRESSION RING GROOVE WEAR\u003cbr\u003eMEASURE OIL CONTROL RING GROOVE\u003cbr\u003eINSTALL PISTON PIN IN PISTON PIN BORE\u003cbr\u003eVISUALLY INSPECT CYLINDER LINERS\u003cbr\u003eCYLINDER LINER MANUFACTURING DATE CODE EXPLANATION\u003cbr\u003eMEASURE PISTON SKIRT OD\u003cbr\u003eMEASURE CYLINDER LINER ID\u003cbr\u003eMEASURE CYLINDER LINER FLANGE THICKNESS\u003cbr\u003eINSPECT AND MEASURE CONNECTING ROD BEARINGS\u003cbr\u003eINSPECT CONNECTING ROD AND CAP\u003cbr\u003eINSPECT PISTON PINS AND BUSHINGS\u003cbr\u003eREMOVE PISTON PIN BUSHING\u003cbr\u003eCLEAN AND INSPECT CONNECTING ROD PIN BORE\u003cbr\u003eINSTALL PISTON PIN BUSHING IN ROD\u003cbr\u003eCOMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)\u003cbr\u003eREMOVE AND CLEAN PISTON COOLING ORIFICES\u003cbr\u003eINSPECT AND CLEAN CYLINDER BLOCK\u003cbr\u003eCLEAN CYLINDER LINER O-RING BORE\u003cbr\u003eMEASURE CYLINDER BLOCK\u003cbr\u003eINSTALL PISTON COOLING ORIFICES AND GALLERY PLUGS\u003cbr\u003eRECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)\u003cbr\u003eINSTALL LINER SHIMS-IF REQUIRED\u003cbr\u003eINSTALL CYLINDER LINER O-RINGS AND PACKINGS\u003cbr\u003eINSTALL CYLINDER LINERS\u003cbr\u003eINSTALL PISTONS AND CONNECTING RODS\u003cbr\u003eTORQUE-TURN CONNECTING ROD CAP SCREWS\u003cbr\u003eCHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS\u003cbr\u003eCOMPLETE FINAL ASSEMBLY\u003cbr\u003eCRANKSHAFT, MAIN BEARINGS AND FLYWHEEL\u003cbr\u003eESSENTIAL TOOLS\u003cbr\u003eSERVICE EQUIPMENT AND TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eCRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS\u003cbr\u003eCRANKSHAFT AND MAIN BEARING FAILURE ANALYSIS\u003cbr\u003eREMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITH OIL SEAL HOUSING INSTALLED)\u003cbr\u003eINSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT ENGINE DISASSEMBLY)\u003cbr\u003eINSPECT VIBRATION DAMPER\u003cbr\u003eCHECK CRANKSHAFT END PLAY\u003cbr\u003eREMOVE DAMPER PULLEY\u003cbr\u003eREMOVE CRANKSHAFT FRONT OIL SEAL (WITH TIMING GEAR COVER INSTALLED ON ENGINE)\u003cbr\u003eREMOVE CRANKSHAFT FRONT WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED OR REMOVED)\u003cbr\u003eINSTALL CRANKSHAFT FRONT WEAR SLEEVE\u003cbr\u003eINSTALL CRANKSHAFT FRONT OIL SEAL (WITH TIMING GEAR COVER INSTALLED ON ENGINE)\u003cbr\u003eREPLACE TIMING GEAR COVER (6076HRW33, 34, AND 35 ENGINES)-ENGINE INSTALLED IN VEHICLE\u003cbr\u003eREMOVE TIMING GEAR COVER\u003cbr\u003eINSPECT AND MEASURE FLYWHEEL\u003cbr\u003eCHECK FLYWHEEL HOUSING FACE RUNOUT\u003cbr\u003eCHECK FLYWHEEL FACE FLATNESS\u003cbr\u003eCHECK PILOT BEARING BORE CONCENTRICITY\u003cbr\u003eREMOVE FLYWHEEL\u003cbr\u003eREMOVE SAE 1 AND SAE 2 FLYWHEEL HOUSING\u003cbr\u003eREMOVE SAE 3 FLYWHEEL HOUSING\u003cbr\u003eREPLACE FLYWHEEL RING GEAR\u003cbr\u003eREPLACE REAR OIL SEAL HOUSING (6076HRW33, 34, AND 35 ENGINES)-ENGINE INSTALLED IN VEHICLE\u003cbr\u003eREMOVE REAR OIL SEAL HOUSING AND WEAR SLEEVE (WITH ENGINE DISASSEMBLED)\u003cbr\u003eREMOVE CRANKSHAFT MAIN BEARINGS\u003cbr\u003eCHECK MAIN BEARING CLEARANCE\u003cbr\u003eREMOVE CRANKSHAFT\u003cbr\u003eINSPECT CRANKSHAFT\u003cbr\u003eMEASURE ASSEMBLED ID OF BEARINGS AND OD OF CRANKSHAFT JOURNALS\u003cbr\u003eMAIN BEARING CAP LINE BORE SPECIFICATION\u003cbr\u003eCRANKSHAFT GRINDING GUIDELINES\u003cbr\u003eTHRUST BEARING NEW PART SPECIFICATIONS\u003cbr\u003eCRANKSHAFT GRINDING SPECIFICATIONS\u003cbr\u003eREPLACE (CRANKSHAFT) OIL PUMP DRIVE GEAR\u003cbr\u003eREPLACE CRANKSHAFT GEAR\u003cbr\u003eINSPECT THRUST BEARINGS\u003cbr\u003eREMOVE AND CLEAN PISTON COOLING ORIFICES\u003cbr\u003eINSTALL MAIN BEARINGS AND CRANKSHAFT\u003cbr\u003eINSTALL CRANKSHAFT\u003cbr\u003eINSTALL CRANKSHAFT REAR OIL SEAL HOUSING\u003cbr\u003eCHECK OIL SEAL HOUSING RUNOUT\u003cbr\u003eCRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS\u003cbr\u003eINSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY\u003cbr\u003eINSTALL TIMING GEAR COVER\u003cbr\u003eINSTALL FRONT WEAR SLEEVE\u003cbr\u003eINSTALL CRANKSHAFT FRONT OIL SEAL (WITH TIMING GEAR COVER INSTALLED ON ENGINE)\u003cbr\u003eINSTALL DAMPER PULLEY ASSEMBLY\u003cbr\u003eINSTALL SAE 3 FLYWHEEL HOUSING\u003cbr\u003eINSTALL FLYWHEEL\u003cbr\u003eINSTALL SAE 1 AND SAE 2 FLYWHEEL HOUSING\u003cbr\u003eCOMPLETE FINAL ASSEMBLY \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFILE SIZE : \u003c\/strong\u003e5.80 MB\u003cbr\u003e\u003cstrong\u003eTOTAL PAGE : \u003c\/strong\u003e456\u003cbr\u003e\u003cstrong\u003eLANGUAGE : \u003c\/strong\u003eENGLISH\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003eINSTANT DOWNLOAD\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✔ INSTANT PDF DOWNLOAD AFTER PURCHASE\u003cbr\u003e✔ PRINTABLE HIGH-QUALITY PDF\u003cbr\u003e✔ SEARCHABLE DIGITAL MANUAL\u003cbr\u003e✔ COMPATIBLE WITH PC, MAC, TABLET MOBILE DEVICES\u003cbr\u003e✔ SECURE DIGITAL DELIVERY\u003cbr\u003e✔ NO PHYSICAL SHIPPING REQUIRED\u003c\/p\u003e","brand":"OperatorManualsHub","offers":[{"title":"Default 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