{"product_id":"john-deere-powertech-6076-diesel-engine-component-technical-manual-ctm6","title":"JOHN DEERE 6076 DIESEL ENGINE TECHNICAL MANUAL CTM6","description":"\u003ch1\u003eDOWNLOAD PDF FOR JOHN DEERE 6076 DIESEL ENGINE TECHNICAL MANUAL CTM6 S\/N 499999 \u003c\/h1\u003e\n\u003cp\u003e\u003cstrong\u003eFILE SIZE :\u003c\/strong\u003e 32.6 MB\u003cbr\u003e\u003cstrong\u003eTOTAL PAGE :\u003c\/strong\u003e 437\u003cbr\u003e\u003cstrong\u003eP\/N :\u003c\/strong\u003e CTM6\u003cbr\u003e\u003cstrong\u003eLANGUAGE :\u003c\/strong\u003e ENGLISH\u003cbr\u003e\u003cstrong\u003eDATE : \u003c\/strong\u003e17MAR97\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMODEL COVERED :\u003c\/strong\u003e\u003cbr\u003e6076 DIESEL ENGINE\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTABLE OF CONTENT :\u003c\/strong\u003e\u003cbr\u003eINTRODUCTION AND SAFETY INFORMATION\u003cbr\u003eGENERAL INFORMATION\u003cbr\u003eUNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES\u003cbr\u003eMETRIC BOLT AND CAP SCREW TORQUE VALUES\u003cbr\u003eENGINE MODEL DESIGNATION\u003cbr\u003eENGINE SERIAL NUMBER PLATE\u003cbr\u003eOPTION CODE LABEL\u003cbr\u003eJOHN DEERE INDUSTRIAL EQUIPMENT APPLICATIONS\u003cbr\u003eOEM APPLICATIONS\u003cbr\u003eJOHN DEERE AGRICULTURAL EQUIPMENT APPLICATIONS\u003cbr\u003eBASIC 6076 ENGINE SPECIFICATIONS\u003cbr\u003eGENERAL ENGINE DESCRIPTION\u003cbr\u003eENGINE - SECTIONAL VIEW\u003cbr\u003eFUELS, LUBRICANTS, AND COOLANT\u003cbr\u003eDIESEL FUEL\u003cbr\u003eDIESEL ENGINE OIL\u003cbr\u003eEXTREME PRESSURE OR MULTIPURPOSE GREASE\u003cbr\u003eENGINE COOLANT RECOMMENDATIONS\u003cbr\u003eENGINE COOLANT REQUIREMENTS\u003cbr\u003eENGINE COOLANT REQUIREMENTS - CONTINUED\u003cbr\u003eENGINE MOUNTING\u003cbr\u003eENGINE REPAIR STAND\u003cbr\u003eSAFETY PRECAUTIONS\u003cbr\u003eINSTALL 400 SERIES ADAPTERS ON REPAIR STAND\u003cbr\u003eENGINE LIFTING PROCEDURE\u003cbr\u003eCLEAN ENGINE\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eMOUNT ENGINE ON REPAIR STAND\u003cbr\u003eENGINE REBUILD GUIDE\u003cbr\u003e6076 ENGINE DISASSEMBLY SEQUENCE\u003cbr\u003eSEALANT APPLICATION GUIDELINES\u003cbr\u003e6076 ENGINE ASSEMBLY SEQUENCE\u003cbr\u003e6076 ENGINE ASSEMBLY SEQUENCE - CONTINUED\u003cbr\u003eCYLINDER HEAD AND VALVES\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eCYLINDER HEAD AND VALVES SPECIFICATIONS\u003cbr\u003eCYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED\u003cbr\u003eCYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED\u003cbr\u003eDIAGNOSING MALFUNCTIONS\u003cbr\u003eCHECK AND ADJUST VALVE CLEARANCE\u003cbr\u003eCHECK VALVE LIFT\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eREMOVE CYLINDER HEAD\u003cbr\u003eDISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY\u003cbr\u003eMEASURE VALVE RECESS\u003cbr\u003eREMOVE VALVE ASSEMBLY\u003cbr\u003eINSPECT AND MEASURE VALVE SPRINGS\u003cbr\u003eINSPECT VALVE ROTATORS AND WEAR CAPS\u003cbr\u003eCLEAN VALVES\u003cbr\u003eINSPECT AND MEASURE VALVES\u003cbr\u003eGRIND VALVES\u003cbr\u003eINSPECT AND CLEAN CYLINDER HEAD\u003cbr\u003eCHECK CYLINDER HEAD FLATNESS\u003cbr\u003eMEASURE CYLINDER HEAD THICKNESS\u003cbr\u003eCLEAN VALVE GUIDES\u003cbr\u003eMEASURE VALVE GUIDES\u003cbr\u003eKNURL GUIDES\u003cbr\u003eCLEAN VALVE SEATS\u003cbr\u003eMEASURE VALVE SEATS\u003cbr\u003eGRIND VALVE SEATS\u003cbr\u003eREPLACE VALVE SEAT INSERTS\u003cbr\u003eINSTALL VALVES\u003cbr\u003eINSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE\u003cbr\u003eCLEAN AND INSPECT PUSH RODS\u003cbr\u003eCLEAN AND INSPECT CYLINDER HEAD CAP SCREWS\u003cbr\u003eINSPECT AND CLEAN VENTILATOR OUTLET HOSE\u003cbr\u003eCLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK\u003cbr\u003eMEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)\u003cbr\u003ePROTECT CYLINDER BLOCK TOP DECK\u003cbr\u003eASSEMBLE VALVE ASSEMBLY\u003cbr\u003eINSTALL CYLINDER HEAD\u003cbr\u003eTIGHTEN CYLINDER HEAD CAP SCREWS WITH WASHERS (GRADE 180 OR 12.9)\u003cbr\u003eTIGHTEN FLANGED-HEAD CYLINDER HEAD CAP SCREWS\u003cbr\u003eTORQUE-TURN FLANGED-HEAD CYLINDER HEAD CAP SCREWS\u003cbr\u003eINSTALL ROCKER ARM ASSEMBLY\u003cbr\u003eCOMPLETE FINAL ASSEMBLY OF INJECTION PUMP SIDE\u003cbr\u003eCOMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE\u003cbr\u003ePERFORM ENGINE BREAK-IN\u003cbr\u003eCYLINDER BLOCK, LINERS, PISTONS AND RODS\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eCYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS\u003cbr\u003eCYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED\u003cbr\u003eCYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eDIAGNOSING MALFUNCTIONS\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eREMOVE PISTONS AND CONNECTING RODS\u003cbr\u003eMEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)\u003cbr\u003eREMOVE CYLINDER LINERS\u003cbr\u003eINSPECT PISTONS AND LINERS\u003cbr\u003eMEASURE OIL CONTROL RING GROOVE\u003cbr\u003eMEASURE CYLINDER LINERS\u003cbr\u003eDEGLAZE CYLINDER LINERS\u003cbr\u003eINSPECT AND MEASURE CONNECTING ROD BEARINGS\u003cbr\u003eINSPECT ROD AND CAP\u003cbr\u003eINSPECT PISTON PINS AND BUSHINGS\u003cbr\u003eREMOVE PISTON PIN BUSHING\u003cbr\u003eCLEAN AND INSPECT ROD PIN BUSHING BORE\u003cbr\u003eINSTALL ROD PIN BUSHING\u003cbr\u003eCOMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)\u003cbr\u003eREMOVE AND CLEAN PISTON COOLING ORIFICES\u003cbr\u003eINSPECT AND CLEAN CYLINDER BLOCK\u003cbr\u003eCLEAN O-RING BORE\u003cbr\u003eMEASURE CYLINDER BLOCK\u003cbr\u003eINSTALL PISTON COOLING ORIFICES AND GALLERY PLUGS\u003cbr\u003eRECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)\u003cbr\u003eMEASURE LINER FLANGE THICKNESS\u003cbr\u003eINSTALL LINER SHIMS - IF REQUIRED\u003cbr\u003eINSTALL CYLINDER LINER O-RINGS AND PACKINGS\u003cbr\u003eINSTALL CYLINDER LINERS\u003cbr\u003eINSTALL PISTONS AND CONNECTING RODS\u003cbr\u003eUSE TORQUE-TURN METHOD FOR PROPER TORQUE\u003cbr\u003eCHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS\u003cbr\u003eCOMPLETE FINAL ASSEMBLY\u003cbr\u003eCRANKSHAFT, MAIN BEARINGS AND FLYWHEEL\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eGROUP 15 - CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS\u003cbr\u003eGROUP 15 - CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS - CONTINUED\u003cbr\u003eDIAGNOSING MALFUNCTIONS\u003cbr\u003eGENERAL INFORMATION\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eREMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT REMOVING OIL SEAL HOUSING)\u003cbr\u003eINSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT ENGINE DISASSEMBLY)\u003cbr\u003eINSPECT VIBRATION DAMPER\u003cbr\u003eREMOVE WATER PUMP AND DAMPER PULLEY\u003cbr\u003eREMOVE TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES\u003cbr\u003eREMOVE AUXILIARY DRIVE GEAR AND TIMING GEAR COVER - AUXILIARY DRIVE ENGINES\u003cbr\u003eREMOVE FRONT OIL SEAL FROM TIMING GEAR COVER\u003cbr\u003eINSTALL FRONT OIL SEAL IN TIMING GEAR COVER\u003cbr\u003eCHECK CRANKSHAFT END PLAY\u003cbr\u003eREMOVE FRONT WEAR SLEEVE\u003cbr\u003eREMOVE AND INSPECT CRANKSHAFT GEAR\u003cbr\u003eINSPECT, MEASURE, AND REPAIR FLYWHEEL\u003cbr\u003eCHECK FLYWHEEL HOUSING FACE RUNOUT\u003cbr\u003eCHECK FLYWHEEL FACE FLATNESS\u003cbr\u003eCHECK PILOT BEARING BORE CONCENTRICITY\u003cbr\u003eREMOVE FLYWHEEL\u003cbr\u003eREMOVE SAE 1 AND SAE 2 FLYWHEEL HOUSING\u003cbr\u003eREMOVE SAE 3 FLYWHEEL HOUSING\u003cbr\u003eREPLACE FLYWHEEL RING GEAR\u003cbr\u003eSERVICE CLUTCH SHAFT PILOT BUSHING-QUAD RANGE TRANSMISSIONS\u003cbr\u003eREMOVE REAR OIL SEAL HOUSING AND WEAR SLEEVE (WITH ENGINE DISASSEMBLED)\u003cbr\u003eREMOVE CRANKSHAFT MAIN BEARINGS\u003cbr\u003eCHECK MAIN BEARING CLEARANCE\u003cbr\u003eREMOVE CRANKSHAFT\u003cbr\u003eINSPECT CRANKSHAFT\u003cbr\u003eMEASURE ASSEMBLED ID OF BEARINGS AND OD OF CRANKSHAFT JOURNALS\u003cbr\u003eMAIN BEARING CAP LINE BORE SPECIFICATIONS\u003cbr\u003eTHRUST BEARING NEW PART SPECIFICATIONS\u003cbr\u003eCRANKSHAFT GRINDING GUIDELINES\u003cbr\u003eCRANKSHAFT GRINDING GUIDELINES - CONTINUED\u003cbr\u003eCRANKSHAFT GRINDING SPECIFICATIONS\u003cbr\u003eREPLACE CRANKSHAFT OIL PUMP DRIVE GEAR\u003cbr\u003eINSPECT THRUST BEARINGS\u003cbr\u003eREMOVE AND CLEAN PISTON COOLING ORIFICES\u003cbr\u003eINSTALL MAIN BEARINGS AND CRANKSHAFT\u003cbr\u003eINSTALL OIL PUMP AND CHECK DRIVE GEAR-TO-CRANKSHAFT CLEARANCE\u003cbr\u003eINSTALL REAR CRANKSHAFT OIL SEAL HOUSING\u003cbr\u003eCHECK OIL SEAL HOUSING RUNOUT\u003cbr\u003eCRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS\u003cbr\u003eINSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY\u003cbr\u003eINSTALL CRANKSHAFT GEAR\u003cbr\u003eINSTALL FRONT WEAR SLEEVE\u003cbr\u003eINSTALL SAE 3 FLYWHEEL HOUSING\u003cbr\u003eINSTALL FLYWHEEL\u003cbr\u003eINSTALL SAE 1 AND SAE 2 FLYWHEEL HOUSING\u003cbr\u003eINSTALL TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES\u003cbr\u003eINSTALL TIMING GEAR COVER AND AUXILIARY DRIVE GEARS - AUXILIARY DRIVE ENGINES\u003cbr\u003eINSTALL REAR AUXILIARY DRIVE GEAR\u003cbr\u003eINSTALL DAMPER PULLEY ASSEMBLY\u003cbr\u003eCOMPLETE FINAL ASSEMBLY\u003cbr\u003eCAMSHAFT AND TIMING GEAR TRAIN\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eCAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS\u003cbr\u003eCAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS - CONTINUED\u003cbr\u003eGENERAL INFORMATION\u003cbr\u003eCHECK VALVE LIFT\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003ePREPARE ENGINE FOR CAMSHAFT REMOVAL\u003cbr\u003eREMOVE DAMPER PULLEY AND TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES\u003cbr\u003eREMOVE DAMPER PULLEY, AUXILIARY DRIVE GEAR AND TIMING GEAR COVER - AUXILIARY DRIVE ENGINES\u003cbr\u003eREMOVE FRONT OIL SEAL FROM TIMING GEAR COVER\u003cbr\u003eINSTALL FRONT OIL SEAL IN TIMING GEAR COVER\u003cbr\u003eCHECK CAMSHAFT END PLAY\u003cbr\u003eMEASURE CAMSHAFT DRIVE GEAR-TO-CRANKSHAFT GEAR MINIMUM BACKLASH\u003cbr\u003eREMOVE CAMSHAFT\u003cbr\u003eREMOVE CAMSHAFT GEAR, SPACER, AND THRUST PLATE\u003cbr\u003eMEASURE THRUST PLATE AND SPACER\u003cbr\u003eINSPECT AND MEASURE CAMSHAFT FOLLOWERS\u003cbr\u003eVISUALLY INSPECT CAMSHAFT\u003cbr\u003eMEASURE CAMSHAFT JOURNAL OD AND BUSHING ID\u003cbr\u003eMEASURE CAMSHAFT LOBE LIFT\u003cbr\u003eASSEMBLE CAMSHAFT\u003cbr\u003eSERVICE CAMSHAFT BUSHINGS USING JDG602 ADAPTER SET\u003cbr\u003eSERVICE CAMSHAFT BUSHINGS USING JDG606 ADAPTER SET\u003cbr\u003eINSTALL CAMSHAFT\u003cbr\u003eREPLACE AUXILIARY DRIVE GEAR BEARINGS\u003cbr\u003eREPLACE AUXILIARY DRIVE IDLER GEAR BEARINGS\u003cbr\u003eINSTALL TIMING GEAR COVER - NON-AUXILIARY DRIVE ENGINES\u003cbr\u003eINSTALL TIMING GEAR COVER AND AUXILIARY DRIVE IDLER GEAR - AUXILIARY DRIVE ENGINES\u003cbr\u003eINSTALL REAR AUXILIARY DRIVE GEAR\u003cbr\u003eCOMPLETE FINAL ASSEMBLY\u003cbr\u003eLUBRICATION SYSTEM\u003cbr\u003eGROUP 20 - LUBRICATION SYSTEM SPECIFICATIONS\u003cbr\u003eENGINE CRANKCASE OIL FILL QUANTITIES\u003cbr\u003eENGINE CRANKCASE OIL FILL QUANTITIES - CONTINUED\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eHOW THE LUBRICATION SYSTEM WORKS\u003cbr\u003eDIAGNOSING MALFUNCTIONS\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eDRAIN ENGINE OIL AND REMOVE OIL PAN\u003cbr\u003eHORIZONTAL OIL FILTER AND HOUSING ASSEMBLY\u003cbr\u003eREMOVE HORIZONTAL OIL FILTER AND HOUSING ASSEMBLY\u003cbr\u003eVERTICAL OIL FILTER AND HOUSING ASSEMBLY\u003cbr\u003eREMOVE VERTICAL OIL FILTER AND HOUSING ASSEMBLIES\u003cbr\u003eINSPECT OIL PRESSURE REGULATING VALVE\u003cbr\u003eINSPECT OIL FILTER BYPASS VALVE\u003cbr\u003eINSTALL HORIZONTAL OIL FILTER AND HOUSING\u003cbr\u003eINSTALL VERTICAL OIL FILTER AND HOUSING ASSEMBLIES\u003cbr\u003eREMOVE ENGINE OIL COOLER\u003cbr\u003eCLEAN, INSPECT, AND INSTALL ENGINE OIL COOLER\u003cbr\u003eREMOVE OIL COOLER BYPASS VALVE HOUSING\u003cbr\u003eREMOVE AND INSPECT OIL COOLER BYPASS VALVE\u003cbr\u003eENGINE OIL PUMP ASSEMBLY - DEEP SUMP\u003cbr\u003eENGINE OIL PUMP ASSEMBLY - STANDARD SUMP\u003cbr\u003eCHECK CRANKSHAFT GEAR-TO-OIL PUMP DRIVE GEAR BACKLASH\u003cbr\u003eREMOVE ENGINE OIL PUMP\u003cbr\u003eINSPECT AND CLEAN OIL PUMP\u003cbr\u003eCHECK DRIVE SHAFT END PLAY\u003cbr\u003eCHECK DRIVE SHAFT SIDE MOVEMENT\u003cbr\u003eCHECK PUMPING GEAR BACKLASH\u003cbr\u003eREMOVE AND INSPECT OIL PUMP DRIVE GEAR\u003cbr\u003eINSTALL OIL COOLER BYPASS VALVE AND HOUSING\u003cbr\u003eADJUST OIL PUMP SET SCREW\u003cbr\u003eINSTALL ENGINE OIL PUMP\u003cbr\u003eINSTALL OIL PAN\u003cbr\u003eCOOLING SYSTEM\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIALS\u003cbr\u003eCOOLING SYSTEM SPECIFICATIONS\u003cbr\u003eCOOLING SYSTEM SPECIFICATIONS - CONTINUED\u003cbr\u003eHOW THE COOLING SYSTEM WORKS\u003cbr\u003eDIAGNOSING COOLING SYSTEM MALFUNCTIONS\u003cbr\u003eREMOVE AND INSTALL MEDIUM DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY\u003cbr\u003eREPLACE BEARINGS IN MEDIUM DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY\u003cbr\u003eREMOVE AND INSTALL HEAVY DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY\u003cbr\u003eREPLACE BEARINGS IN HEAVY DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY\u003cbr\u003eREPLACE WATER MANIFOLD MOUNTED, FIXED FAN DRIVE BEARING\u003cbr\u003eREMOVE WATER PUMP\u003cbr\u003eDISASSEMBLE WATER PUMP\u003cbr\u003eINSPECT WATER PUMP PARTS\u003cbr\u003eASSEMBLE WATER PUMP\u003cbr\u003eINSTALL WATER PUMP\u003cbr\u003eREMOVE AND TEST THERMOSTATS\u003cbr\u003eINSTALL THERMOSTATS\u003cbr\u003eREMOVE WATER MANIFOLD\u003cbr\u003eINSPECT AND CLEAN WATER MANIFOLD\u003cbr\u003eINSTALL WATER MANIFOLD\u003cbr\u003eREMOVE COOLANT HEATER - IF EQUIPPED\u003cbr\u003eINSTALL COOLANT HEATER - IF EQUIPPED\u003cbr\u003eCOMPLETE FINAL ASSEMBLY\u003cbr\u003eINSPECT AND TENSION FAN AND ALTERNATOR V-BELTS\u003cbr\u003eAIR INTAKE AND EXHAUST SYSTEM\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eAIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS\u003cbr\u003eHOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS\u003cbr\u003eHOW THE TURBOCHARGER WORKS\u003cbr\u003eHOW THE TURBOCHARGER IS LUBRICATED\u003cbr\u003eEXTENDING TURBOCHARGER LIFE\u003cbr\u003eDIAGNOSING TURBOCHARGER MALFUNCTIONS\u003cbr\u003eREMOVE TURBOCHARGER\u003cbr\u003eTURBOCHARGER SEVEN-STEP INSPECTION\u003cbr\u003eA - COMPRESSOR HOUSING INLET AND COMPRESSOR WHEEL\u003cbr\u003eB - COMPRESSOR HOUSING OUTLET\u003cbr\u003eC - TURBINE HOUSING INLET\u003cbr\u003eD - TURBINE HOUSING OUTLET AND TURBINE WHEEL\u003cbr\u003eE - EXTERNAL CENTER HOUSING AND JOINTS\u003cbr\u003eF - INTERNAL CENTER HOUSING\u003cbr\u003eG - TURBO BENCH TEST\u003cbr\u003ePERFORM AXIAL END PLAY BEARING TEST (SCHWITZER)\u003cbr\u003ePERFORM RADIAL BEARING CLEARANCE TEST (SCHWITZER)\u003cbr\u003ePERFORM RADIAL BEARING CLEARANCE TEST (AIRESEARCH)\u003cbr\u003eDISASSEMBLE TURBOCHARGER\u003cbr\u003eCLEAN AND INSPECT TURBINE AND COMPRESSOR HOUSINGS\u003cbr\u003eREPLACE CENTER HOUSING AND ROTATING ASSEMBLY\u003cbr\u003ePRELUBE TURBOCHARGER\u003cbr\u003eINSTALL TURBOCHARGER\u003cbr\u003eREMOVE AND INSPECT INTAKE MANIFOLD (6076T AND 6076H ENGINES)\u003cbr\u003eINSTALL INTAKE MANIFOLD (6076T AND 6076H ENGINES)\u003cbr\u003eHOW THE AFTERCOOLER WORKS - 6076A ENGINES\u003cbr\u003eSINGLE-PASS AFTERCOOLER ASSEMBLY\u003cbr\u003eTWO-PASS AFTERCOOLER ASSEMBLY\u003cbr\u003eREMOVE AFTERCOOLER AND INTAKE MANIFOLD (6076A ENGINES)\u003cbr\u003eINSPECT AND REPAIR AFTERCOOLER (6076A ENGINES)\u003cbr\u003eINSPECT AND REPAIR INTAKE MANIFOLD (6076A ENGINES)\u003cbr\u003eINSTALL INTAKE MANIFOLD AND SINGLE-PASS AFTERCOOLER (6076A ENGINES)\u003cbr\u003eINSTALL INTAKE MANIFOLD AND TWO-PASS AFTERCOOLER (6076 ENGINES)\u003cbr\u003eREMOVE, INSPECT, INSTALL EXHAUST MANIFOLD ASSEMBLY\u003cbr\u003eFUEL SYSTEM\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eDIESEL FUEL SYSTEM SPECIFICATIONS\u003cbr\u003eRELIEVE SYSTEM PRESSURE\u003cbr\u003eREPLACE DUAL FUEL FILTERS\u003cbr\u003eREPLACE SINGLE FUEL FILTER\u003cbr\u003eREMOVE AND INSPECT FUEL CHECK VALVE ASSEMBLY - DUAL FUEL FILTER SYSTEMS\u003cbr\u003eINSPECT AND CLEAN DUAL FUEL FILTER BASE\u003cbr\u003eINSTALL FUEL CHECK VALVE ASSEMBLY - DUAL FILTER FUEL SYSTEMS\u003cbr\u003eREPLACE FUEL CHECK VALVE ASSEMBLY - SINGLE FILTER FUEL SYSTEMS\u003cbr\u003eINSPECT AND CLEAN SINGLE FUEL FILTER BASE\u003cbr\u003eBLEED THE FUEL SYSTEM\u003cbr\u003eDIAGNOSING FUEL SUPPLY PUMP MALFUNCTIONS\u003cbr\u003eREMOVE FUEL SUPPLY PUMP\u003cbr\u003eTEST FUEL SUPPLY PUMP FOR LEAKS\u003cbr\u003eDISASSEMBLE FUEL SUPPLY PUMP\u003cbr\u003eINSPECT AND REPAIR FUEL SUPPLY PUMP\u003cbr\u003eASSEMBLE FUEL SUPPLY PUMP\u003cbr\u003eINSTALL FUEL SUPPLY PUMP\u003cbr\u003eGENERAL INFORMATION FOR ANEROID - IF EQUIPPED\u003cbr\u003eREPAIR ANEROID\u003cbr\u003eREMOVE HYDRAULIC ANEROID ACTIVATOR\u003cbr\u003eDISASSEMBLE AND CLEAN HYDRAULIC ANEROID ACTIVATOR PARTS\u003cbr\u003eASSEMBLE AND INSTALL HYDRAULIC ANEROID ACTIVATOR\u003cbr\u003eSERVICE OVERFLOW VALVE\u003cbr\u003eREMOVE FUEL SHUTOFF SOLENOID\u003cbr\u003eINSTALL FUEL SHUTOFF SOLENOID\u003cbr\u003eREMOVE FUEL INJECTION PUMP\u003cbr\u003eINSTALL FUEL INJECTION PUMP\u003cbr\u003eREMOVE FUEL INJECTION NOZZLES\u003cbr\u003eTEST FUEL INJECTION NOZZLES\u003cbr\u003eMAKE OPENING PRESSURE TEST\u003cbr\u003ePERFORM NOZZLE LEAKAGE TEST\u003cbr\u003eMAKE CHATTER AND SPRAY PATTERN TEST\u003cbr\u003eDISASSEMBLE FUEL INJECTION NOZZLE\u003cbr\u003eCLEAN AND INSPECT FUEL INJECTION NOZZLE ASSEMBLY\u003cbr\u003ePERFORM NOZZLE SLIDE TEST\u003cbr\u003eCLEAN SPRAY ORIFICES\u003cbr\u003eINSPECT NOZZLE HOLDER\u003cbr\u003eINSPECT GLAND NUT\u003cbr\u003eASSEMBLE FUEL INJECTION NOZZLE\u003cbr\u003eINSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE\u003cbr\u003eINSPECT AND CLEAN NOZZLE SEATING SURFACE\u003cbr\u003eINSTALL FUEL INJECTION NOZZLES\u003cbr\u003eTUNE-UP\u003cbr\u003ePRELIMINARY ENGINE TESTING\u003cbr\u003eGENERAL TUNE-UP RECOMMENDATIONS\u003cbr\u003eCHECK CRANKCASE VENTILATION SYSTEM\u003cbr\u003eCHECK AIR INTAKE SYSTEM\u003cbr\u003eCHECK EXHAUST SYSTEM\u003cbr\u003eCHECK AND SERVICE ENTIRE COOLING SYSTEM\u003cbr\u003eINSPECT AND ADJUST V-BELTS\u003cbr\u003eCHECK ELECTRICAL SYSTEM\u003cbr\u003eENGINE SYSTEM OPERATION AND TEST\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eENGINE TEST SPECIFICATIONS\u003cbr\u003eDIAGNOSING MALFUNCTIONS\u003cbr\u003eDIAGNOSING MALFUNCTIONS - CONTINUED\u003cbr\u003eDYNAMOMETER TEST\u003cbr\u003eENGINE BREAK-IN INSTRUCTIONS\u003cbr\u003eTEST ENGINE COMPRESSION PRESSURE\u003cbr\u003eCHECK AND ADJUST VALVE CLEARANCE\u003cbr\u003eCHECK VALVE LIFT\u003cbr\u003eINSPECT VIBRATION DAMPER\u003cbr\u003eCHECK CRANKSHAFT END PLAY\u003cbr\u003eHOW THE LUBRICATION SYSTEM WORKS\u003cbr\u003eCHECK ENGINE OIL PRESSURE\u003cbr\u003eHOW THE COOLING SYSTEM WORKS\u003cbr\u003ePRESSURE TEST COOLING SYSTEM AND RADIATOR CAP\u003cbr\u003eINSPECT THERMOSTAT AND TEST OPENING TEMPERATURE\u003cbr\u003eAIR INTAKE SYSTEM OPERATION AND TEST\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eAIR INTAKE AND EXHAUST SYSTEM TEST SPECIFICATIONS\u003cbr\u003eHOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS\u003cbr\u003eAIR CLEANER OPERATION\u003cbr\u003eDIAGNOSING AIR INTAKE MALFUNCTIONS\u003cbr\u003eHOW THE TURBOCHARGER WORKS\u003cbr\u003eHOW THE TURBOCHARGER IS LUBRICATED\u003cbr\u003eDIAGNOSING TURBOCHARGER MALFUNCTIONS\u003cbr\u003eHOW THE AFTERCOOLER WORKS - 6076A ENGINES\u003cbr\u003eCHECK INTAKE MANIFOLD PRESSURE AT ANEROID (IF EQUIPPED)\u003cbr\u003eCHECK INTAKE MANIFOLD PRESSURE AT INTAKE MANIFOLD\u003cbr\u003eAIR FILTER RESTRICTION INDICATOR SWITCH TEST\u003cbr\u003eFUEL SYSTEM OPERATION AND TESTS\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eFUEL SYSTEM TEST SPECIFICATIONS\u003cbr\u003eFUEL SYSTEM OPERATION\u003cbr\u003eDIAGNOSE FUEL SYSTEM MALFUNCTIONS\u003cbr\u003eSUPPLY PUMP OPERATION\u003cbr\u003eDIAGNOSE SUPPLY PUMP MALFUNCTION\u003cbr\u003eCHECK SUPPLY PUMP OPERATION\u003cbr\u003eSERVICE SUPPLY PUMP\u003cbr\u003eBLEED THE FUEL SYSTEM\u003cbr\u003eDIAGNOSE IN-LINE TYPE INJECTION PUMP MALFUNCTIONS\u003cbr\u003eIN-LINE TYPE FUEL INJECTION PUMP OPERATION\u003cbr\u003eCHECK AND ADJUST INJECTION PUMP TIMING\u003cbr\u003eCHECK ENGINE FAST IDLE SPEED\u003cbr\u003eCHECK AND ADJUST ENGINE SLOW IDLE SPEED\u003cbr\u003eHOW THE ANEROID WORKS (IF EQUIPPED)\u003cbr\u003eDIAGNOSE ANEROID MALFUNCTION\u003cbr\u003eHOW THE HYDRAULIC ANEROID ACTIVATOR WORKS (IF EQUIPPED)\u003cbr\u003eDIAGNOSE MALFUNCTIONS - HYDRAULIC ANEROID ACTIVATOR\u003cbr\u003eFUEL INJECTION NOZZLES - GENERAL INFORMATION\u003cbr\u003eFUEL INJECTION NOZZLE OPERATION\u003cbr\u003eDIAGNOSE MALFUNCTION - FUEL INJECTION NOZZLE\u003cbr\u003eTEST FUEL INJECTION NOZZLES (ENGINE RUNNING)\u003cbr\u003eFUEL DRAIN BACK TEST PROCEDURE\u003cbr\u003eDEALER FABRICATED TOOLS\u003cbr\u003eFABRICATED TOOLS - CYLINDER LINER HOLDING FIXTURE\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003eINSTANT DOWNLOAD\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✔ INSTANT PDF DOWNLOAD AFTER PURCHASE\u003cbr\u003e✔ PRINTABLE HIGH-QUALITY PDF\u003cbr\u003e✔ SEARCHABLE DIGITAL MANUAL\u003cbr\u003e✔ COMPATIBLE WITH PC, MAC, TABLET MOBILE DEVICES\u003cbr\u003e✔ SECURE DIGITAL DELIVERY\u003cbr\u003e✔ NO PHYSICAL SHIPPING REQUIRED\u003c\/p\u003e","brand":"OperatorManualsHub","offers":[{"title":"Default Title","offer_id":51549844963561,"sku":null,"price":15.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0814\/3496\/8297\/files\/61_294d5b75-0dc5-4a84-bd7b-2bf5b23aa332.png?v=1784623695","url":"https:\/\/operatormanualshub.com\/products\/john-deere-powertech-6076-diesel-engine-component-technical-manual-ctm6","provider":"OperatorManualsHub","version":"1.0","type":"link"}