{"product_id":"john-deere-series-500-6101-engine-technical-manual-ctm20","title":"CTM20 - JOHN DEERE SERIES 500 6101 DIESEL ENGINE COMPONENT TECHNICAL MANUAL","description":"\u003ch1\u003eDOWNLOAD PDF FOR CTM20 - JOHN DEERE SERIES 500 6101 DIESEL ENGINE (SERIAL NO. 499999) COMPONENT TECHNICAL MANUAL\u003c\/h1\u003e\n\u003cp\u003e\u003cstrong\u003ePUBLICATION DATE : \u003c\/strong\u003e20 NOV 95\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMODEL COVERED :\u003c\/strong\u003e\u003cbr\u003eSERIES 500 6101 DIESEL ENGINE\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(0, 0, 0);\"\u003e\u003cstrong\u003eTABLE OF CONTENTS :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eSAFETY\u003cbr\u003eGENERAL INFORMATION\u003cbr\u003eUNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES\u003cbr\u003eMETRIC BOLT AND CAP SCREW TORQUE VALUES\u003cbr\u003eENGINE MODEL DESIGNATION\u003cbr\u003eENGINE NAMEPLATE INFORMATION\u003cbr\u003e6101 ENGINE APPLICATION CHART\u003cbr\u003eBASIC 6101 ENGINE SPECIFICATIONS\u003cbr\u003eFUELS, LUBRICANTS, AND COOLANT\u003cbr\u003eDIESEL FUEL\u003cbr\u003eLUBRICITY OF DIESEL FUELS\u003cbr\u003eENGINE BREAK-IN OIL\u003cbr\u003eDIESEL ENGINE OIL\u003cbr\u003eOILSCAN AND COOLSCAN\u003cbr\u003eALTERNATIVE AND SYNTHETIC LUBRICANTS\u003cbr\u003eGREASE\u003cbr\u003eENGINE COOLANT REQUIREMENTS\u003cbr\u003eENGINE COOLANT REQUIREMENTS - CONTINUED\u003cbr\u003eRECOMMENDED ENGINE COOLANT\u003cbr\u003eENGINE COOLANT SPECIFICATIONS\u003cbr\u003eENGINE COOLANT SPECIFICATIONS - CONTINUED\u003cbr\u003eREPLENISHING SUPPLEMENTAL COOLANT ADDITIVES (SCAS) BETWEEN COOLANT CHANGES\u003cbr\u003eOPERATING IN TROPICAL CONDITIONS\u003cbr\u003eFLUSH AND SERVICE COOLING SYSTEM\u003cbr\u003eDISPOSING OF COOLANT\u003cbr\u003eENGINE MOUNTING\u003cbr\u003eENGINE REPAIR STAND\u003cbr\u003eSAFETY PRECAUTIONS\u003cbr\u003eINSTALL 500 SERIES ENGINE ADAPTERS ON REPAIR STAND\u003cbr\u003eENGINE LIFTING PROCEDURE\u003cbr\u003eCLEAN ENGINE\u003cbr\u003eMOUNT ENGINE ON REPAIR STAND\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eENGINE REBUILD GUIDE\u003cbr\u003e6101 ENGINE DISASSEMBLY SEQUENCE\u003cbr\u003eSEALANT APPLICATION GUIDELINES\u003cbr\u003eSEALANT APPLICATION GUIDELINES - CONTINUED\u003cbr\u003e6101 ENGINE ASSEMBLY SEQUENCE\u003cbr\u003e6101 ENGINE ASSEMBLY SEQUENCE - CONTINUED\u003cbr\u003eCYLINDER HEAD AND VALVES\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eSERVICE EQUIPMENT AND TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eCYLINDER HEAD AND VALVES SPECIFICATIONS\u003cbr\u003eCYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eCHECK AND ADJUST VALVE CLEARANCE\u003cbr\u003eMEASURE VALVE LIFT\u003cbr\u003eREMOVE CYLINDER HEAD AND VALVES\u003cbr\u003eCHECK VALVE HEIGHT IN RELATION TO CYLINDER HEAD\u003cbr\u003eDISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY\u003cbr\u003eASSEMBLE ROCKER ARM SHAFT ASSEMBLY\u003cbr\u003eMAKE PRELIMINARY VALVE CHECKS\u003cbr\u003eREMOVE VALVE ASSEMBLY\u003cbr\u003eINSPECT VALVE SPRINGS\u003cbr\u003eINSPECT SPRING CAPS, WEAR CAPS AND VALVE ROTATORS\u003cbr\u003eCLEAN VALVES\u003cbr\u003eMEASURE VALVES\u003cbr\u003eINSPECT AND CLEAN CYLINDER HEAD\u003cbr\u003eCHECK CYLINDER HEAD COMBUSTION FACE FLATNESS\u003cbr\u003eMEASURE CYLINDER HEAD THICKNESS\u003cbr\u003eCLEAN VALVE GUIDES\u003cbr\u003eMEASURE VALVE GUIDES\u003cbr\u003eKNURL VALVE GUIDES\u003cbr\u003eREPLACE VALVE GUIDES\u003cbr\u003eCLEAN AND INSPECT VALVE SEATS\u003cbr\u003eMEASURE VALVE SEATS\u003cbr\u003eGRIND VALVE SEATS\u003cbr\u003eREPLACE VALVE SEAT INSERTS\u003cbr\u003eRECHECK VALVE HEIGHT IN RELATION TO CYLINDER HEAD\u003cbr\u003eINSTALL OVERSIZE VALVE SEAT INSERTS\u003cbr\u003eCLEAN AND INSPECT CYLINDER HEAD NOZZLE BORE\u003cbr\u003eCLEAN AND INSPECT NOZZLE SEATING SURFACE\u003cbr\u003eCLEAN AND INSPECT PUSH RODS\u003cbr\u003eCLEAN AND INSPECT CYLINDER HEAD CAP SCREWS\u003cbr\u003eINSPECT VENTILATOR ASSEMBLY\u003cbr\u003eINSPECT AND CLEAN EXHAUST MANIFOLD\u003cbr\u003eCLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK\u003cbr\u003eMEASURE CYLINDER LINER HEIGHT\u003cbr\u003eINSTALL VALVE ASSEMBLY\u003cbr\u003eINSTALL CYLINDER HEAD\u003cbr\u003eTIGHTEN CYLINDER HEAD CAP SCREWS\u003cbr\u003eTORQUE-TURN METHOD FOR PROPER CYLINDER HEAD TORQUE\u003cbr\u003eINSTALL ROCKER ARM ASSEMBLY\u003cbr\u003eCOMPLETE FINAL ASSEMBLY ON INJECTION PUMP SIDE\u003cbr\u003eCOMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE\u003cbr\u003ePERFORM ENGINE BREAK-IN\u003cbr\u003eCYLINDER BLOCK, LINERS, PISTONS AND RODS\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eCYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS\u003cbr\u003eCYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - CONTINUED\u003cbr\u003ePRELIMINARY LINER, PISTON, AND ROD CHECKS\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eREMOVE PISTONS AND CONNECTING RODS\u003cbr\u003eMEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)\u003cbr\u003eREMOVE CYLINDER LINERS\u003cbr\u003eREMOVE PISTON RINGS\u003cbr\u003eCLEAN PISTONS\u003cbr\u003eVISUALLY INSPECT PISTONS\u003cbr\u003eCLEAN CYLINDER LINERS\u003cbr\u003eVISUALLY INSPECT CYLINDER LINERS\u003cbr\u003eCHECK PISTON RING GROOVE WEAR\u003cbr\u003eINSTALL PISTON PIN IN PISTON\u003cbr\u003eMEASURE PISTON OD\u003cbr\u003eDETERMINE PISTON-TO-LINER CLEARANCE\u003cbr\u003eMEASURE OIL CONTROL RING GROOVE\u003cbr\u003eMEASURE CYLINDER LINERS\u003cbr\u003eDEGLAZE CYLINDER LINERS\u003cbr\u003eINSPECT AND MEASURE CONNECTING ROD BEARINGS\u003cbr\u003eINSPECT CONNECTING ROD AND CAP\u003cbr\u003eINSPECT PISTON PINS AND BUSHINGS\u003cbr\u003eREMOVE PISTON PIN BUSHING\u003cbr\u003eCLEAN AND INSPECT PISTON PIN BUSHING BORE IN CONNECTING ROD\u003cbr\u003eINSTALL PISTON PIN BUSHING IN ROD\u003cbr\u003eCOMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)\u003cbr\u003eREMOVE AND CLEAN PISTON COOLING ORIFICES\u003cbr\u003eINSPECT AND CLEAN CYLINDER BLOCK\u003cbr\u003eCLEAN CYLINDER LINER O-RING BORES IN BLOCK\u003cbr\u003eMEASURE CYLINDER BLOCK\u003cbr\u003eINSTALL PISTON COOLING ORIFICES AND GALLEY PLUGS\u003cbr\u003eRECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)\u003cbr\u003eMEASURE LINER FLANGE THICKNESS\u003cbr\u003eINSTALL LINER SHIMS - IF REQUIRED\u003cbr\u003eINSTALL CYLINDER LINER O-RINGS AND PACKINGS\u003cbr\u003eINSTALL CYLINDER LINERS\u003cbr\u003eINSTALL PISTONS AND CONNECTING RODS\u003cbr\u003eTORQUE-TURN CONNECTING ROD CAP SCREWS\u003cbr\u003eCHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS\u003cbr\u003eCOMPLETE FINAL ASSEMBLY\u003cbr\u003eCRANKSHAFT, MAIN BEARINGS AND FLYWHEEL\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eCRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS\u003cbr\u003eCRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS - CONTINUED\u003cbr\u003eCRANKSHAFT AND MAIN BEARING FAILURE ANALYSIS\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eREPLACE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITH OIL SEAL HOUSING INSTALLED)\u003cbr\u003eREMOVE FAN DRIVE ASSEMBLY (IF EQUIPPED)\u003cbr\u003eINSPECT VIBRATION DAMPER\u003cbr\u003eREMOVE DAMPER\/PULLEY ASSEMBLY\u003cbr\u003eREMOVE CRANKSHAFT FRONT OIL SEAL (WITH TIMING GEAR COVER INSTALLED)\u003cbr\u003eREMOVE CRANKSHAFT FRONT WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED)\u003cbr\u003eINSTALL CRANKSHAFT FRONT WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED ON ENGINE)\u003cbr\u003eINSTALL CRANKSHAFT FRONT OIL SEAL\u003cbr\u003eREMOVE TIMING GEAR COVER\u003cbr\u003eCHECK CRANKSHAFT END PLAY\u003cbr\u003eCHECK FLYWHEEL HOUSING FACE RUNOUT\u003cbr\u003eCHECK FLYWHEEL FACE FLATNESS\u003cbr\u003eREMOVE FLYWHEEL AND FLYWHEEL HOUSING\u003cbr\u003eINSPECT AND REPAIR FLYWHEEL\u003cbr\u003eREPLACE FLYWHEEL RING GEAR\u003cbr\u003eREMOVE REAR OIL SEAL HOUSING\u003cbr\u003eREMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITH OIL SEAL HOUSING REMOVED)\u003cbr\u003eREMOVE CRANKSHAFT MAIN BEARINGS\u003cbr\u003eCHECK MAIN BEARING CLEARANCE\u003cbr\u003eREMOVE CRANKSHAFT\u003cbr\u003eINSPECT CRANKSHAFT\u003cbr\u003eMEASURE ASSEMBLED I.D. OF BEARINGS AND O.D. OF CRANKSHAFT JOURNALS\u003cbr\u003eMEASURE ASSEMBLED I.D. OF MAIN BEARING CAPS (WITHOUT BEARINGS)\u003cbr\u003eCRANKSHAFT GRINDING GUIDELINES\u003cbr\u003eCRANKSHAFT GRINDING GUIDELINES - CONTINUED\u003cbr\u003eCRANKSHAFT GRINDING SPECIFICATIONS\u003cbr\u003eTHRUST BEARING NEW PART SPECIFICATIONS\u003cbr\u003eREPLACE CRANKSHAFT GEAR\u003cbr\u003eREPLACE (CRANKSHAFT) OIL PUMP DRIVE GEAR\u003cbr\u003eINSPECT THRUST BEARINGS\u003cbr\u003eREMOVE AND CLEAN PISTON COOLING ORIFICES\u003cbr\u003eINSTALL MAIN BEARING INSERTS IN BLOCK\u003cbr\u003eINSTALL CRANKSHAFT\u003cbr\u003eINSTALL OIL PUMP AND CHECK DRIVE GEAR-TO-CRANKSHAFT CLEARANCE\u003cbr\u003eINSTALL CRANKSHAFT REAR OIL SEAL HOUSING\u003cbr\u003eCHECK OIL SEAL HOUSING RUNOUT\u003cbr\u003eCRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS\u003cbr\u003eINSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY\u003cbr\u003eINSTALL CRANKSHAFT FRONT WEAR SLEEVE\u003cbr\u003eINSTALL TIMING GEAR COVER\u003cbr\u003eINSTALL CRANKSHAFT FRONT OIL SEAL IN TIMING GEAR COVER (WITH TIMING GEAR COVER REMOVED)\u003cbr\u003eINSTALL DAMPER PULLEY ASSEMBLY\u003cbr\u003eINSTALL FAN DRIVE ASSEMBLY\u003cbr\u003eINSTALL FLYWHEEL HOUSING AND FLYWHEEL\u003cbr\u003eCOMPLETE FINAL ASSEMBLY\u003cbr\u003eCAMSHAFT AND TIMING GEAR TRAIN\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eCAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eMEASURE VALVE LIFT\u003cbr\u003eREMOVE FAN DRIVE ASSEMBLY (IF EQUIPPED)\u003cbr\u003eREMOVE DAMPER\/PULLEY ASSEMBLY\u003cbr\u003eREMOVE TIMING GEAR COVER\u003cbr\u003eREMOVE FRONT WEAR SLEEVE (WITH TIMING GEAR COVER REMOVED)\u003cbr\u003eREMOVE FRONT OIL SEAL (WITH TIMING GEAR COVER REMOVED)\u003cbr\u003eCHECK CAMSHAFT END PLAY\u003cbr\u003eMEASURE CAMSHAFT DRIVE GEAR-TO-CRANKSHAFT GEAR MINIMUM BACKLASH\u003cbr\u003eREMOVE CAMSHAFT\u003cbr\u003eREMOVE CAMSHAFT GEAR, SPACER, AND THRUST PLATE\u003cbr\u003eMEASURE THRUST PLATE AND SPACER\u003cbr\u003eINSPECT CAMSHAFT\u003cbr\u003eMEASURE CAMSHAFT JOURNAL O.D. AND BUSHING I.D.\u003cbr\u003eMEASURE CAMSHAFT LOBE LIFT\u003cbr\u003eREMOVE, INSPECT, AND MEASURE CAMSHAFT FOLLOWERS\u003cbr\u003eASSEMBLE CAMSHAFT\u003cbr\u003eSERVICE CAMSHAFT BUSHINGS USING JDE6 CAMSHAFT BUSHING REPLACEMENT SET\u003cbr\u003eSERVICE CAMSHAFT BUSHINGS USING JDG405 CAMSHAFT BUSHING SERVICE SET\u003cbr\u003eINSTALL CAMSHAFT\u003cbr\u003eINSTALL TIMING GEAR COVER\u003cbr\u003eINSTALL CRANKSHAFT FRONT WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED ON ENGINE)\u003cbr\u003eINSTALL CRANKSHAFT FRONT OIL SEAL\u003cbr\u003eCOMPLETE FINAL ASSEMBLY\u003cbr\u003eLUBRICATION SYSTEM\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eLUBRICATION SYSTEM SPECIFICATIONS\u003cbr\u003eLUBRICATION SYSTEM SPECIFICATIONS - CONTINUED\u003cbr\u003eDIAGNOSING LUBRICATION SYSTEM MALFUNCTIONS\u003cbr\u003eDISCONNECT TURBOCHARGER OIL INLET LINE\u003cbr\u003eDRAIN ENGINE OIL, COOLANT, AND REMOVE OIL PAN\u003cbr\u003eENGINE OIL BYPASS VALVE HOUSING, OIL COOLER AND OIL FILTRATION SYSTEM\u003cbr\u003eREMOVE OIL BYPASS VALVE HOUSING AND OIL COOLER ASSEMBLY\u003cbr\u003eREMOVE AND INSPECT OIL COOLER BYPASS AND OIL FILTER BYPASS VALVES\u003cbr\u003eASSEMBLE BYPASS VALVE HOUSING AND OIL COOLER ASSEMBLY\u003cbr\u003eINSTALL OIL BYPASS VALVE HOUSING AND OIL COOLER ASSEMBLY\u003cbr\u003eREMOVE, DISASSEMBLE, INSPECT, AND INSTALL OIL PRESSURE REGULATING VALVE AND HOUSING\u003cbr\u003eCHECK CRANKSHAFT GEAR-TO-OIL PUMP DRIVE GEAR BACKLASH\u003cbr\u003eENGINE OIL PUMP ASSEMBLY\u003cbr\u003eREMOVE ENGINE OIL PUMP\u003cbr\u003eINSPECT AND CLEAN OIL PUMP\u003cbr\u003eCHECK DRIVE SHAFT END PLAY\u003cbr\u003eCHECK DRIVE SHAFT SIDE MOVEMENT\u003cbr\u003eCHECK PUMPING GEAR BACKLASH\u003cbr\u003eINSPECT OIL PUMP DRIVE GEAR\u003cbr\u003eADJUST OIL PUMP SET SCREW\u003cbr\u003eINSTALL ENGINE OIL PUMP\u003cbr\u003eINSTALL OIL PAN\u003cbr\u003eCOOLING SYSTEM\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eCOOLING SYSTEM SPECIFICATIONS\u003cbr\u003eSERVICE EQUIPMENT AND TOOLS\u003cbr\u003eDIAGNOSING COOLING SYSTEM MALFUNCTIONS\u003cbr\u003eGENERAL COOLING SYSTEM INFORMATION\u003cbr\u003eREMOVE AND INSTALL HEAVY DUTY FAN DRIVE ASSEMBLY\u003cbr\u003eREMOVE FAN DRIVE BEARINGS\u003cbr\u003eINSTALL FAN DRIVE BEARINGS\u003cbr\u003eREMOVE WATER PUMP - 6101AT001 ENGINES\u003cbr\u003eREMOVE WATER PUMP - 6101HRW01, 02 ENGINES\u003cbr\u003eWATER PUMP ASSEMBLY\u003cbr\u003eDISASSEMBLE WATER PUMP\u003cbr\u003eMEASURE BEARING BORE IN WATER PUMP HOUSING\u003cbr\u003eASSEMBLE WATER PUMP\u003cbr\u003eINSTALL WATER PUMP - 6101AT001 ENGINES\u003cbr\u003eINSTALL WATER PUMP - 6101HRW01, 02 ENGINES\u003cbr\u003eREMOVE WATER MANIFOLD\u003cbr\u003eINSPECT AND CLEAN WATER MANIFOLD\u003cbr\u003eINSTALL WATER MANIFOLD\u003cbr\u003eREMOVE THERMOSTATS\u003cbr\u003eINSTALL THERMOSTATS\u003cbr\u003eREMOVE COOLANT FILTER CONDITIONER\u003cbr\u003eINSPECT COOLANT FILTER CONDITIONER COMPONENTS\u003cbr\u003eINSTALL COOLANT FILTER CONDITIONER\u003cbr\u003eCOMPLETE FINAL ASSEMBLY\u003cbr\u003eCHECK AND ADJUST V-BELT TENSION\u003cbr\u003eREMOVE COOLANT HEATER - IF EQUIPPED\u003cbr\u003eINSTALL COOLANT HEATER - IF EQUIPPED\u003cbr\u003eAIR INTAKE AND EXHAUST SYSTEM\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eAIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eEXTENDING TURBOCHARGER LIFE\u003cbr\u003eREMOVE TURBOCHARGER (GARRETT\/AIRESEARCH T45 AND SCHWITZER S3A)\u003cbr\u003eDIAGNOSING TURBOCHARGER MALFUNCTIONS\u003cbr\u003eTURBOCHARGER SEVEN-STEP INSPECTION\u003cbr\u003ePERFORM RADIAL BEARING CLEARANCE TEST (GARRET\/AIRESEARCH T45)\u003cbr\u003ePERFORM AXIAL END PLAY BEARING TEST (GARRETT\/AIRESEARCH T45)\u003cbr\u003ePERFORM RADIAL BEARING CLEARANCE TEST (SCHWITZER S3A)\u003cbr\u003ePERFORM AXIAL END PLAY BEARING TEST (SCHWITZER S3A)\u003cbr\u003eDISASSEMBLE AND INSPECT TURBOCHARGER (GARRETT\/AIRESEARCH T45)\u003cbr\u003eREPLACE CENTER HOUSING AND ROTATING ASSEMBLY (GARRETT\/AIRESEARCH T45)\u003cbr\u003eDISASSEMBLE AND INSPECT TURBOCHARGER (SCHWITZER S3A)\u003cbr\u003eREPLACE CENTER HOUSING AND ROTATING ASSEMBLY (SCHWITZER S3A)\u003cbr\u003ePRELUBE TURBOCHARGER\u003cbr\u003eINSTALL TURBOCHARGER\u003cbr\u003eREMOVE AFTERCOOLER ASSEMBLY AND INTAKE MANIFOLD (6101A ENGINES)\u003cbr\u003eINSPECT AND REPAIR AFTERCOOLER (6101A ENGINES)\u003cbr\u003eINSPECT AND REPAIR INTAKE MANIFOLD (6101A ENGINES)\u003cbr\u003eINSTALL INTAKE MANIFOLD AND AFTERCOOLER ASSEMBLY (6101A ENGINES)\u003cbr\u003eINSTALL AFTERCOOLER COVER (6101A ENGINES)\u003cbr\u003eREMOVE, INSPECT, INSTALL INTAKE MANIFOLD (6101H ENGINES)\u003cbr\u003eREMOVE, INSPECT, AND INSTALL EXHAUST MANIFOLD ASSEMBLY\u003cbr\u003eFUEL SYSTEM\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eOTHER MATERIAL\u003cbr\u003eFUEL SYSTEM SPECIFICATIONS\u003cbr\u003eRELIEVE SYSTEM PRESSURE\u003cbr\u003eREPLACE RECTANGULAR FINAL FUEL FILTER\u003cbr\u003eREPLACE FUEL CHECK VALVE ASSEMBLY\u003cbr\u003eREMOVE FUEL SUPPLY PUMP\u003cbr\u003eTEST FUEL SUPPLY PUMP FOR LEAKS\u003cbr\u003eDISASSEMBLE FUEL SUPPLY PUMP\u003cbr\u003eINSPECT AND REPAIR FUEL SUPPLY PUMP\u003cbr\u003eASSEMBLE FUEL SUPPLY PUMP\u003cbr\u003eINSTALL FUEL SUPPLY PUMP\u003cbr\u003eGENERAL INFORMATION FOR ANEROID (IF EQUIPPED)\u003cbr\u003eREPAIR ANEROID - MECHANICAL GOVERNORS ONLY\u003cbr\u003eREMOVE HYDRAULIC ANEROID ACTIVATOR - MECHANICAL GOVERNORS ONLY\u003cbr\u003eDISASSEMBLE AND CLEAN HYDRAULIC ANEROID ACTIVATOR\u003cbr\u003eASSEMBLE AND INSTALL HYDRAULIC ANEROID ACTIVATOR\u003cbr\u003eSERVICE INJECTION PUMP OVERFLOW VALVE\u003cbr\u003eREMOVE FUEL INJECTION PUMP\u003cbr\u003eREPAIR FUEL INJECTION PUMP\u003cbr\u003eINSTALL FUEL INJECTION PUMP\u003cbr\u003eREMOVE FUEL INJECTION NOZZLES\u003cbr\u003eDIAGNOSE INJECTION NOZZLE MALFUNCTION\u003cbr\u003eDIAGNOSE INJECTION NOZZLE MALFUNCTION - CONTINUED\u003cbr\u003eTEST FUEL INJECTION NOZZLES\u003cbr\u003ePERFORM OPENING PRESSURE TEST\u003cbr\u003eFUEL INJECTION NOZZLE SPECIFICATIONS\u003cbr\u003ePERFORM LEAKAGE TEST\u003cbr\u003eTEST NOZZLE CHATTER AND SPRAY PATTERN\u003cbr\u003eDISASSEMBLE FUEL INJECTION NOZZLE\u003cbr\u003eCLEAN AND INSPECT FUEL INJECTION NOZZLE ASSEMBLY\u003cbr\u003ePERFORM NOZZLE SLIDE TEST\u003cbr\u003eCLEAN SPRAY ORIFICES\u003cbr\u003eINSPECT NOZZLE HOLDER\u003cbr\u003eINSPECT GLAND NUT\u003cbr\u003eASSEMBLE FUEL INJECTION NOZZLE\u003cbr\u003eADJUST FUEL INJECTION NOZZLES\u003cbr\u003eINSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE\u003cbr\u003eINSPECT AND CLEAN NOZZLE SEATING SURFACE\u003cbr\u003eINSTALL FUEL INJECTION NOZZLES\u003cbr\u003eINSTALL FUEL LEAK-OFF AND FUEL DELIVERY LINE ASSEMBLIES\u003cbr\u003eENGINE TUNE-UP AND BREAK-IN\u003cbr\u003eEFFECTS OF ALTITUDE AND TEMPERATURE ON ENGINE PERFORMANCE\u003cbr\u003ePRELIMINARY ENGINE TESTING\u003cbr\u003eGENERAL TUNE-UP RECOMMENDATIONS\u003cbr\u003eDYNAMOMETER TEST\u003cbr\u003eENGINE BREAK-IN GUIDELINES\u003cbr\u003eENGINE BREAK-IN INSTRUCTIONS\u003cbr\u003eCHECK CRANKCASE VENTILATION SYSTEM\u003cbr\u003eCHECK AIR INTAKE SYSTEM\u003cbr\u003eCHECK EXHAUST SYSTEM\u003cbr\u003eCHECK AND SERVICE COOLING SYSTEM\u003cbr\u003eCHECK ELECTRICAL SYSTEM\u003cbr\u003eENGINE SYSTEM OPERATION AND TESTS\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eENGINE TEST SPECIFICATIONS\u003cbr\u003eGENERAL DESCRIPTION\u003cbr\u003eENGINE SECTIONAL VIEW\u003cbr\u003eHOW THE LUBRICATION SYSTEM WORKS\u003cbr\u003eHEAD GASKET JOINT CONSTRUCTION AND OPERATION\u003cbr\u003eHEAD GASKET JOINT CONSTRUCTION AND OPERATION - CONTINUED\u003cbr\u003eDIAGNOSING HEAD GASKET JOINT FAILURES\u003cbr\u003eHEAD GASKET INSPECTION AND REPAIR SEQUENCE\u003cbr\u003eDIAGNOSING ENGINE MALFUNCTIONS\u003cbr\u003eDIAGNOSING ENGINE MALFUNCTIONS - CONTINUED\u003cbr\u003eTEST ENGINE COMPRESSION PRESSURE\u003cbr\u003eCHECK ENGINE OIL PRESSURE\u003cbr\u003eMEASURE ENGINE CRANKCASE PRESSURE (BLOW-BY)\u003cbr\u003ePRESSURE TEST COOLING SYSTEM AND RADIATOR CAP\u003cbr\u003eINSPECT THERMOSTAT AND TEST OPENING TEMPERATURE\u003cbr\u003eAIR INTAKE SYSTEM OPERATION AND TESTS\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eAIR INTAKE AND EXHAUST SYSTEM TEST SPECIFICATIONS\u003cbr\u003eDIAGNOSING AIR INTAKE MALFUNCTIONS\u003cbr\u003eHOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS\u003cbr\u003eAIR CLEANER OPERATION\u003cbr\u003eDIAGNOSING TURBOCHARGER MALFUNCTIONS\u003cbr\u003eHOW THE TURBOCHARGER WORKS\u003cbr\u003eHOW THE TURBOCHARGER IS LUBRICATED\u003cbr\u003eHOW THE AFTERCOOLER WORKS - 6101A ENGINES\u003cbr\u003eCHECK INTAKE MANIFOLD PRESSURE (TURBOCHARGER BOOST)\u003cbr\u003eAIR FILTER RESTRICTION INDICATOR SWITCH TEST\u003cbr\u003eFUEL SYSTEM OPERATION AND TESTS\u003cbr\u003eSPECIAL OR ESSENTIAL TOOLS\u003cbr\u003eFUEL SYSTEM TEST SPECIFICATIONS\u003cbr\u003eFUEL SYSTEM TEST SPECIFICATIONS - CONTINUED\u003cbr\u003eFUEL INJECTION PUMP SPECIFICATIONS\u003cbr\u003eFUEL SYSTEM OPERATION\u003cbr\u003eDIAGNOSE FUEL SYSTEM MALFUNCTIONS\u003cbr\u003eDIAGNOSE FUEL SYSTEM MALFUNCTIONS - CONTINUED\u003cbr\u003eDIAGNOSE FUEL SYSTEM MALFUNCTIONS - CONTINUED\u003cbr\u003eDIAGNOSE FUEL SYSTEM MALFUNCTIONS - CONTINUED\u003cbr\u003eSUPPLY PUMP OPERATION\u003cbr\u003eFUEL SUPPLY PUMP OPERATION - (CONTINUED)\u003cbr\u003eDIAGNOSING MECHANICAL FUEL SUPPLY PUMP MALFUNCTIONS\u003cbr\u003eTEST FUEL SUPPLY PUMP FOR LEAKS\u003cbr\u003eCHECK SUPPLY PUMP OPERATION\u003cbr\u003eSERVICE SUPPLY PUMP\u003cbr\u003eRECTANGULAR FINAL FUEL FILTER OPERATION\u003cbr\u003eBLEED FUEL SYSTEM\u003cbr\u003eFUEL INJECTION PUMP OPERATION\u003cbr\u003eDIAGNOSE FUEL INJECTION PUMP MALFUNCTIONS\u003cbr\u003eCHECK AND ADJUST INJECTION PUMP TIMING\u003cbr\u003eCHECK ENGINE FAST IDLE SPEED\u003cbr\u003eCHECK AND ADJUST SLOW IDLE SPEED\u003cbr\u003eHOW THE ANEROID WORKS - MECHANICAL GOVERNORS ONLY\u003cbr\u003eDIAGNOSE ANEROID MALFUNCTIONS\u003cbr\u003eHOW THE HYDRAULIC ANEROID ACTIVATOR WORKS - MECHANICAL GOVERNORS ONLY\u003cbr\u003eDIAGNOSE MALFUNCTIONS - HYDRAULIC ANEROID ACTIVATOR\u003cbr\u003eFUEL INJECTION NOZZLES - GENERAL INFORMATION - CONTINUED\u003cbr\u003eFUEL INJECTION NOZZLE OPERATION\u003cbr\u003eDIAGNOSE MALFUNCTIONS - FUEL INJECTION NOZZLE\u003cbr\u003eTEST FUEL INJECTION NOZZLES (ENGINE RUNNING)\u003cbr\u003eFUEL DRAIN BACK TEST PROCEDURE\u003cbr\u003eDEALER FABRICATED TOOLS\u003cbr\u003eHOW TO MAKE TOOLS\u003cbr\u003eCYLINDER LINER HOLDING FIXTURE \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFILE SIZE :\u003c\/strong\u003e 13.31 MB\u003cbr\u003e\u003cstrong\u003eTOTAL PAGE : \u003c\/strong\u003e421\u003cbr\u003e\u003cstrong\u003eLANGUAGE : \u003c\/strong\u003eENGLISH\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003eINSTANT DOWNLOAD\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e✔ INSTANT PDF DOWNLOAD AFTER PURCHASE\u003cbr\u003e✔ PRINTABLE HIGH-QUALITY PDF\u003cbr\u003e✔ SEARCHABLE DIGITAL MANUAL\u003cbr\u003e✔ COMPATIBLE WITH PC, MAC, TABLET MOBILE DEVICES\u003cbr\u003e✔ SECURE DIGITAL DELIVERY\u003cbr\u003e✔ NO PHYSICAL SHIPPING REQUIRED\u003c\/p\u003e","brand":"OperatorManualsHub","offers":[{"title":"Default Title","offer_id":51572279181545,"sku":null,"price":15.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0814\/3496\/8297\/files\/John_Deere_CTM20_Series_500_6101_Diesel_Engine_Component_Technical_Manual.png?v=1784805205","url":"https:\/\/operatormanualshub.com\/products\/john-deere-series-500-6101-engine-technical-manual-ctm20","provider":"OperatorManualsHub","version":"1.0","type":"link"}