DOWNLOAD PDF FOR CTM6 - JOHN DEERE 6076 ENGINE COMPONENT TECHNICAL MANUAL

PUBLICATION DATE : 03 OCT 91

MODEL COVERED :
6076 ENGINE

TABLE OF CONTENTS :
INTRODUCTION AND SAFETY INFORMATION
GENERAL INFORMATION
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
ENGINE MODEL DESIGNATION
ENGINE SERIAL NUMBER PLATE
OPTION CODE LABEL
JOHN DEERE INDUSTRIAL EQUIPMENT APPLICATIONS
OEM APPLICATIONS
JOHN DEERE AGRICULTURAL EQUIPMENT APPLICATIONS
BASIC 6076 ENGINE SPECIFICATIONS
GENERAL ENGINE DESCRIPTION
ENGINE - SECTIONAL VIEW
FUELS, LUBRICANTS, AND COOLANT
DIESEL FUEL
DIESEL ENGINE OIL
EXTREME PRESSURE OR MULTIPURPOSE GREASE
ENGINE COOLANT RECOMMENDATIONS
ENGINE COOLANT REQUIREMENTS
ENGINE COOLANT REQUIREMENTS - CONTINUED
ENGINE MOUNTING
ENGINE REPAIR STAND
SAFETY PRECAUTIONS
INSTALL 400 SERIES ADAPTERS ON REPAIR STAND
ENGINE LIFTING PROCEDURE
CLEAN ENGINE
DISCONNECT TURBOCHARGER OIL INLET LINE
MOUNT ENGINE ON REPAIR STAND
ENGINE REBUILD GUIDE
6076 ENGINE DISASSEMBLY SEQUENCE
SEALANT APPLICATION GUIDELINES
6076 ENGINE ASSEMBLY SEQUENCE
6076 ENGINE ASSEMBLY SEQUENCE - CONTINUED
CYLINDER HEAD AND VALVES
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
CYLINDER HEAD AND VALVES SPECIFICATIONS
CYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED
CYLINDER HEAD AND VALVES SPECIFICATIONS - CONTINUED
DIAGNOSING MALFUNCTIONS
CHECK AND ADJUST VALVE CLEARANCE
CHECK VALVE LIFT
DISCONNECT TURBOCHARGER OIL INLET LINE
REMOVE CYLINDER HEAD
DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY
MEASURE VALVE RECESS
REMOVE VALVE ASSEMBLY
INSPECT AND MEASURE VALVE SPRINGS
INSPECT VALVE ROTATORS AND WEAR CAPS
CLEAN VALVES
INSPECT AND MEASURE VALVES
GRIND VALVES
INSPECT AND CLEAN CYLINDER HEAD
CHECK CYLINDER HEAD FLATNESS
MEASURE CYLINDER HEAD THICKNESS
CLEAN VALVE GUIDES
MEASURE VALVE GUIDES
KNURL GUIDES
CLEAN VALVE SEATS
MEASURE VALVE SEATS
GRIND VALVE SEATS
REPLACE VALVE SEAT INSERTS
INSTALL VALVES
INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
CLEAN AND INSPECT PUSH RODS
CLEAN AND INSPECT CYLINDER HEAD CAP SCREWS
INSPECT AND CLEAN VENTILATOR OUTLET HOSE
CLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
PROTECT CYLINDER BLOCK TOP DECK
ASSEMBLE VALVE ASSEMBLY
INSTALL CYLINDER HEAD
TIGHTEN CYLINDER HEAD CAP SCREWS WITH WASHERS (GRADE 180 OR 12.9)
TIGHTEN FLANGED-HEAD CYLINDER HEAD CAP SCREWS
TORQUE-TURN FLANGED-HEAD CYLINDER HEAD CAP SCREWS
INSTALL ROCKER ARM ASSEMBLY
COMPLETE FINAL ASSEMBLY OF INJECTION PUMP SIDE
COMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE
PERFORM ENGINE BREAK-IN
CYLINDER BLOCK, LINERS, PISTONS AND RODS
SPECIAL OR ESSENTIAL TOOLS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - CONTINUED
OTHER MATERIAL
DIAGNOSING MALFUNCTIONS
DISCONNECT TURBOCHARGER OIL INLET LINE
REMOVE PISTONS AND CONNECTING RODS
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
REMOVE CYLINDER LINERS
INSPECT PISTONS AND LINERS
MEASURE OIL CONTROL RING GROOVE
MEASURE CYLINDER LINERS
DEGLAZE CYLINDER LINERS
INSPECT AND MEASURE CONNECTING ROD BEARINGS
INSPECT ROD AND CAP
INSPECT PISTON PINS AND BUSHINGS
REMOVE PISTON PIN BUSHING
CLEAN AND INSPECT ROD PIN BUSHING BORE
INSTALL ROD PIN BUSHING
COMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)
REMOVE AND CLEAN PISTON COOLING ORIFICES
INSPECT AND CLEAN CYLINDER BLOCK
CLEAN O-RING BORE
MEASURE CYLINDER BLOCK
INSTALL PISTON COOLING ORIFICES AND GALLERY PLUGS
RECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
MEASURE LINER FLANGE THICKNESS
INSTALL LINER SHIMS - IF REQUIRED
INSTALL CYLINDER LINER O-RINGS AND PACKINGS
INSTALL CYLINDER LINERS
INSTALL PISTONS AND CONNECTING RODS
USE TORQUE-TURN METHOD FOR PROPER TORQUE
CHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS
COMPLETE FINAL ASSEMBLY 

FILE SIZE : 18.86 MB
TOTAL PAGE : 437
LANGUAGE : ENGLISH

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